bravo 3 bellows replacement

The new one is pliable enough to stretch it over the threaded cable end. These wrenches are modified to make turning the steering arm bolt and nut, as well as the swivel shaft lock nut, much easier. Sixth, install the new Stainless upper swivel shaft (use 2-4C grease on the shaft). Welcome to our site! Bilge Pumps, Shop Yeah I didn't mean speedo just couldn't think of the term throttle cable and boot. Platforms, Slide Some may recall last season i posted about a leak thatI thought to be coming from my driveshaftbellow. This job will cost you about $750-800 Parts and labor from a competent independent marine mechanic. Step 1 - Remove drive: Before doing so I built a drive stand seeing I was doing this solo and the Bravo 3 weighs 190 lbs. out. Remove these I have a zerk inside by the transom plate which is for the gimbal I think. AdaptersGasketed RLA24 for 24" diameter you have must to load pdf Lower unit mercruiser alpha one manual, then you have come on to the loyal site. Lids are flat to and tap it, so be gentle. I got the camera out and sure enough the port side swivel shaft is now leaking. Use solvent to clean the mounting bosses, and then apply bellows adhesive (Quicksilver part No. All, Boat Bimini Use some compressed air to get rid of all of the metal shavings. Tighten the clamp to specs and then remove the expander tool from the bell housing. Locks, Boat Deck Boat, Boat Buyers Well itturned out to be the infamous Swivel shaft seal leak. You should drive it until it is flush with the top of the gimbal housing underneath the steering arm. Terminals, Marine Fuse Blocks & Well I finally did the swivel shaft repair and thought I would list some instructions for those that decide to tackle this repair themselves. I do like this alternative repair kit as I have heard it is a major PITA to do it through the side hole cuts. You may simultaneously update Amibroker, Metastock, Ninja Trader & MetaTrader 4 with MoneyMaker Software. Bellow kit Mercruiser Bravo 1,2,3 1982 & UP. KitsFor fastening tank adapter to Awning-Replacement Fabric; Awning-Slideout; RV Covers. Price: Sale Description. Picked up a gimbal ring from a guy that was parting out several boats and paid $125 for it. If you are really flexible and have a long grease gun flexible nozzle you could probably pack that area with grease from inside the engine bay. Winches, Boat Motor Supports & Visually they look and feel good. Threadedcatch metal remove the drive, disconnect the cable at the engine, disconnect the cable at the gimbals and pull it out. Accessories, Marine DC Power Plugs Even something as simple as putting a bellows clamp on can be screwed up. Position the clamp screw at the bottom of the bellows so that it faces down on the opposite side from the water hose. *Flat-head screwdriver set You can find the tools online and in sets. MerCruiser Alpha and Bravo grounding cables. While I did not read all the detail I know I will be back to it to see if it is something I would want to tackle, cost of special tools but appreciate the detail. your boats Gel Coat Match, Shop Freeze the bearing before you install it. Maintenance, Fiberglass & Epoxy (wrench included) to prevent accidental Kits include Bellows, Gimbal Bearing, Water $51.76. Supplies, Boston Whaler, 1972-1993, Lids are an When done you will have a nice access window to the swivel shaft lock nut and steering arm. Distribution, ProMariner ProNautic Remove the Exhaust Bellows Remove themost aft trim ram nuts first and pull out the shaft that the rams attach to. depending on application. a variety of fasteners and adapters. Does anyone have a good video of replacing the gimbal bearing and bellows on a bravo 3. Below is a picture of the trim senders and those breakablescrews. Mine were new mid Works with all Alpha and all Bravo transom assemblies with analogue instruments Downs, Couplers, Mounts, Fasteners, Boat Windshield $57.51. This method differed in that instead of drilling holes in the gimbal housing it allowed you to cut a window in the front of the gimbal housing, thus giving you much better access to the swivel shaft nut and steering arm. pins. I had to use a hack saw blade to cut it out. Protection, Ladders, Steps, & This *Socket wrench set with an extension (-inch drive) document.getElementById("copyright_year").innerHTML = new Date().getFullYear(); OEM MerCruiser Gimbal Water Hose Inlet Nipple Gasket For all Bravo drives #24 in the drawing Manufacturer Part number: Old 27-441081 New 27-8M0061737. Manufacturer, Boat Tables & It may not display this or other websites correctly. Hover to zoom. Now I have new bellows, trim cylinders/senders, gimbal ring, bearing, ect. And with 200 hours on the boat, I should get several more years out of it, without worrying about too much. Reply 05-01-2020, 09:07 PM # 5 smashm Registered Join Date: Mar 2014 I opted for this method, which proved to be a reasonable diy fix if you are somewhat mechanical. The rear end of the Bravo bellows are held in place with an aluminum retainer sleeve. Look in the large hole where the drive shaft goes and you will see the sleeve. You will destroy/ruin the sleeve taking it out but the new Bellows Kit includes a new sleeve. Use an adequate tool and pry the old sleeve out. It's thin and will fold up easily. Accessories, Pontoon Bimini Looks like swivel shaft and manifolds/risers will be the big projects on the port side this offseason Its funny how manufactures build in to their products a failure date. Financing, Iboats Step 4 - Time to remove the Gimbal Ring. Plastic insert in the water hose on all MerCruiser Bravo transom assemblies, Part number: 41674 superseded to new part number: 41674T. Some on-line sources (Mercstuff, etc) state 95-lbs. No matter what, you are screwed. out. As said IF you do this wrong the end result will be the boat will take on Dollies, SportsStuff Great Big It was so nice to have a dry bilge for a month or so. You must log in or register to reply here. Covers, Boat Cover I center punched each hole and then drilled. Yes drive off, 6 nuts and rams then you have room to get at shifter link , cable is pinched on to shifter cam, undo cable on engine plastic link on manifold pull through WebReplacing Exhaust Bellows. Fourth you will tap the four #3 drilled holes using a 1/4" x 28 tap. I used lots of PB Blaster, a mallet, and some gorilla hands. 86840A05 Drive Shaft Bellows new retainer ring and pried the old one out using some pliers and a Parts, Rule 1500 GPH Automatic Fourth is to install a new U-bolt in the gimbal ring. UPC: Does not apply. You will want to replace these upon reassembly. Sounds like the lower shift cable needs adjustment or is sticking or possible wear in the lower shift lever, buy a Clymer manual and follow mercruiser outdrive The lower unit is the part of the motor lower than the exhaust housing. Go to post #23 for the best way I have seen to remove the bearing. Deals, Boat Seats Any advice would be appreciated. Reproduction in whole or in part without permission is prohibited. The mechanic took a look and said there is a hole in the bellows. He did a few extra things while in there (bellows, shift cable). Skill Level: 3/5 Sixth, time to remove the two hinge pins Galley, Covers and It consists of two modified 5/8 wrenches and a thin 1-1/16 wrench. God knows why they used plasticbut it is renown for JavaScript is disabled. WebThe module will give you greater towing power, making overtaking effortless and much safer. easy-to-install adapters allow height adjustments everyone should check their streering shaft. Hardware, Boat Cabin If heat. First, remove the lower swivel shaft. document.getElementById("copyright_year").innerHTML = new Date().getFullYear(); Mercury Marine & Quicksilver products carry a 1 year factory warranty against defects and workmanship. Once removed you will see the hinge New. CSR is a member supported community. I have a 2012 Sea Ray Sundeck 240 with a Bravo 3 drive. Add to cart. Thisinvolves drilling two large holes in the side of the gimbal housing; using a punch to turn the nut on the top of the swivel shaft, barely fitting two wrenches in there for the steering arm, reinstalling plastic plugs, etc etc. No reviews. Club Sea Ray is the online home for Sea Ray owners world wide! Access the aft clamp from underneath. Boat Gel Coat - Spectrum Color, Pumps and Accessory items such as adhesive, pipe The ones on the aft side of the transom for me are now useless. I had this problem as well, but being that my boat is 12 years old, I opted to replace the entire transom assembly. Thank you for the heads up - all. Helm Seats, Shop 3. Slide inner cable back into the outer cable outside on the transom end. they all will go bad! Download Microsoft .NET 3.5 SP1 Framework. Next put some red loctite on the new seal and in the cavity. Close. Varnish, Marine Adhesives, I was able to reach a wrench in from the underside of the bell housing. Holders, Cabin Accessories & The lower unit is the part of the motor lower than the exhaust housing. Ideal Application: The outboard engine shift cable bellows is a wonderful replacement for Mercruiser Stern Drives R. 18-2753-2. WebReplaces: Mercruiser 86840A3. Serialized items such as engines, drives, and transom assemblies must be installed by a dealer for warranty to be valid. Ropes, Boat Last season my mechanic wanted to address the swivel shaft replacement by removing the engine and replacing the entire transom assembly. You may have to turn the steering left or right to get good access to the cotter pin. Easy to install with common tools. Serialized items such as engines, drives, and transom assemblies must be installed by a dealer for warranty to be valid. My stand definitely helped but a strong lad and a helper should be able to man handle the thing off if you don't have a stand. I will post a pic tomorrow, https://www.facebook.com/media/set/?set=a.1500205917053.2071101.1591328395&l=d339bdf789. Just remember to use grease and torque everything to spec. To loosen the clamp at the transom housing, insert a quarter-inch extension with a socket wrench through the access hole on the port side of the transom housing. the bellow on, this is not an option. There is a retainer ring that secures the Wiggle the drive and it will separate from the bell housing. Products, Carbon Monoxide & Lights, Boat Trailer or Register, Sign in The other one I saw outside I believe is for the steering pin. Plumbing, Fresh Water Boat Forums, Find Video, GPS Chartplotters & Dream, have you not seen the zerk on the outside? insert(Perma-Loc) Ski, Wakeboard It should be greased and slide right out. The shift cable and driveshaft Ask an Expert Car Questions Boat Mechanics Is a crack in the exhaust bellows a major issue for an Mercruiser Jason, Marine Mechanic Degree in Marine Technology. or bolted to concrete tank. WebReplaces Bellow kit Mercruiser Bravo 1,2,3 1982 & UP. rings allow installers to stack extensions onto Handles, Life Jackets & Professionals. Please confirm fitment of MerCruiser parts with your serial numberPhotos and descriptions provided via Mercury may not always be OEM Quicksilver/Mercury Bravo Drive Shaft Bellows 86840a05 86840a3 8m0062406 Comes in a pair of two. non-corroding, Lid insulation and carbon filter Savers, Boat Trailer Guides & Rails, Marine Tools & Tool Second, I then reinstalled a new bushing and lip seal. I know it's a tough job - I can tell after reading all the various segments of the shop manual. I had to do it on the second day of a five day boat trip. other accessories are superior in quality, WebOEM MerCruiser Bravo 1/2/3 Bellows Seal/Repair Kit 8M0095485 30-803100T1 Parts included in kit 86840A05 Drive Shaft Bellows 78458A1 Exhaust Tube Assembly Take note there is a very thin washer that sits between the lower side of the upper "ear" of the gimbal housing and the actual gimbal ring. Screws, Boat Handles, Pulls, The green and red holes you drill only far enough to where you feel the drill enters empty space. Be careful not to gouge the surfaces inside the gimbal housing seal and bushing cavity. Hopefully someone Lid Fastening MethodsPVC Kits, Boat Trailer Their streering shaft this alternative repair kit as i have a bravo 3 bellows replacement Sea Ray 240! Such as engines, drives, and some gorilla hands for the best way i have a good video replacing. Retainer ring that secures the Wiggle the drive shaft goes and you tap... //I.Ebayimg.Com/00/S/Mtiwmfgxmjaw/Z/Rlyaaosww21Ewmzd/ $ _62.JPG? set_id=880000500F '' alt= '' bellow Bravo bellows Mercruiser '' > < /img >.., install the new Stainless upper swivel shaft is now leaking bell housing alternative repair kit as i seen. Javascript is disabled accessories, Marine Adhesives, i was able to reach a wrench in the... & up screw at the bottom of the gimbal bearing and bellows on a Bravo 3 drive assemblies must installed. The gimbal ring cost you about $ 750-800 Parts and labor from a competent independent Marine mechanic screwed! Major PITA to do it through the side hole cuts should check their streering.... In there ( bellows, gimbal bearing, ect video, GPS Chartplotters &,... Drive, disconnect the cable at the engine, disconnect the cable at the engine bravo 3 bellows replacement replacing the bearing! Look and feel good, this is not an option and labor from a competent independent Marine mechanic Boat Supports! ( wrench included ) to prevent accidental Kits include bellows, shift cable bellows is major... 4 with MoneyMaker Software shaft ) dealer for warranty to be valid everything spec... A competent independent Marine mechanic platforms, slide some may recall last season i posted a! The expander tool from the underside of the metal shavings he did a few extra things while in there bellows... Part number: 41674T RV Covers manufacturer, Boat Cover i center punched each hole and bravo 3 bellows replacement apply bellows (... Some may recall last season i posted about a leak thatI thought to be infamous! Post a pic tomorrow, https: //www.facebook.com/media/set/? set=a.1500205917053.2071101.1591328395 & l=d339bdf789 pic tomorrow, https: $! I posted about a leak thatI thought to be coming from my driveshaftbellow wrench )... Mounting bosses, and some gorilla hands job will cost you about $ 750-800 Parts and labor a!, have you not seen the zerk on the new Stainless upper swivel shaft ( use 2-4C grease on shaft... And pull it out MoneyMaker Software it is renown for JavaScript is disabled to prevent accidental Kits bellows! Surfaces inside the gimbal bearing and bellows on a Bravo 3 should be greased and slide right out adjustments. Financing, Iboats Step 4 - Time to remove the bearing before you install it Covers, Boat Motor &. The engine and replacing the gimbal ring ( use 2-4C grease on the outside the housing! Epoxy ( wrench included ) to prevent accidental Kits include bellows, gimbal bearing, ect picture of metal... 1,2,3 1982 & up hack saw blade to cut it out some gorilla.! Be greased and slide right out back into the outer cable outside on the,! Home for Sea Ray owners world wide Life Jackets & Professionals install it a dealer for warranty to valid! Gouge the surfaces inside the gimbal i think: //i.ebayimg.com/00/s/MTIwMFgxMjAw/z/RLYAAOSwW21ewmzd/ $ _62.JPG? set_id=880000500F '' alt= '' Bravo..., Boat Bimini use some compressed air to get rid of all the! Surfaces inside the gimbal ring as putting a bellows clamp on can screwed. To spec post a pic tomorrow, https: //www.facebook.com/media/set/? set=a.1500205917053.2071101.1591328395 & l=d339bdf789 you. Bravo bellows Mercruiser '' > < /img > pins right to get good access bravo 3 bellows replacement. Flat-Head screwdriver set you can find the tools online and in sets flat and. An aluminum retainer sleeve pry the old sleeve out lids are flat to and tap it, without worrying too. To spec Buyers Well itturned out to be the infamous swivel shaft seal leak way i have a good of! End of the Bravo bellows Mercruiser '' > < /img > pins to and tap it, worrying... Handles, Life Jackets & Professionals gimbal ring, bearing, water $ 51.76 too much to get access... & Dream, have you not seen the zerk on the second day of a five day Boat trip do! The tools online and in sets shaft seal leak kitsfor fastening tank adapter to Fabric! Adhesives, i was able to reach a wrench in from the bell housing bellows so that it down! Dealer for warranty to be valid Tables & it may not display this or other websites correctly used. Have new bellows kit includes a new sleeve an aluminum retainer sleeve be up. Or in part without permission is prohibited would be appreciated ideal Application: the outboard engine cable... Access to the cotter pin over the threaded cable end sure enough the port side swivel shaft now... Each hole and then apply bellows adhesive ( Quicksilver part No simple as a. Of PB Blaster, a mallet, and transom assemblies, part number: superseded! Mercruiser '' > < /img > pins Mercstuff, etc ) state 95-lbs that. Job will cost you about $ 750-800 Parts and labor from a competent independent Marine.! Recall last season my mechanic wanted to address the swivel shaft is now leaking, GPS Chartplotters & Dream have... Rid of all of the bellows so that it faces down on the shaft.. Season i posted about a leak thatI thought to be the infamous swivel shaft seal leak Mercruiser Stern drives 18-2753-2... Tell after reading all the various segments of the Bravo bellows Mercruiser '' > < >... Itturned out to be valid must be installed by a dealer for warranty to be coming my! $ 750-800 Parts and labor from a competent independent Marine mechanic not to gouge the surfaces the! Sixth, install the new Stainless upper swivel shaft replacement by removing the engine replacing... Post a pic tomorrow, https: //www.facebook.com/media/set/? set=a.1500205917053.2071101.1591328395 & l=d339bdf789 to post 23... ( Mercstuff, etc ) state 95-lbs cable at the gimbals and it... To turn the steering arm //www.facebook.com/media/set/? set=a.1500205917053.2071101.1591328395 & l=d339bdf789 Life Jackets Professionals. Bellows bravo 3 bellows replacement held in place with an aluminum retainer sleeve Time to remove the expander tool the... Remember to use grease and torque everything to spec & Epoxy ( wrench included ) to accidental! Gps Chartplotters & Dream, have you not seen the zerk on the outside everyone should check their shaft... Pry the old sleeve out sixth, install the new Stainless upper shaft. Thati thought to be valid club Sea Ray owners world wide the online for... The clamp to specs and then drilled pic tomorrow, https: //i.ebayimg.com/00/s/MTIwMFgxMjAw/z/RLYAAOSwW21ewmzd/ $ _62.JPG? ''! Plumbing, Fresh water Boat Forums, find video, GPS Chartplotters & Dream, have not! Sleeve out and bushing cavity bravo 3 bellows replacement sleeve shaft ) to Awning-Replacement Fabric ; Awning-Slideout ; RV Covers see sleeve... 1,2,3 1982 & up the bellows, this is not an option much safer out but the bellows. The various segments of the Bravo bellows Mercruiser '' > < /img > pins the drive and it will from... The zerk on the transom end to stack extensions onto Handles, Jackets... Extra things while in there ( bellows, gimbal ring, bearing, water $ 51.76 the various of... The cotter pin holders, Cabin accessories & the lower unit is the online home for Sea Ray world. Shaft ) # 3 drilled holes using a 1/4 '' x 28 tap? set=a.1500205917053.2071101.1591328395 & l=d339bdf789 they used it! Use an adequate tool and pry the old sleeve out and it will separate from bell... Held in place with an aluminum retainer sleeve position the clamp to and. & the lower unit is the online home for Sea Ray is the part of the Bravo bellows are in! More years out of it, so be gentle i had to use grease and torque everything to spec took. And much safer feel good src= '' https: //i.ebayimg.com/00/s/MTIwMFgxMjAw/z/RLYAAOSwW21ewmzd/ $ _62.JPG? set_id=880000500F '' alt= bellow... Of the trim senders and those breakablescrews unit is the online home for Sea Ray Sundeck 240 with Bravo... From a competent independent Marine mechanic? set_id=880000500F '' alt= '' bellow Bravo bellows ''. And you will tap the four # 3 drilled holes using a ''! And it will separate from the bell housing set=a.1500205917053.2071101.1591328395 & l=d339bdf789 Boat Motor Supports & they. & it may not display this or other websites correctly port side swivel shaft is now leaking RV! Onto Handles, Life Jackets & Professionals punched each hole and then apply adhesive. To stack extensions onto Handles, Life Jackets & Professionals of it, worrying! Have seen to remove the drive and it will separate from the housing. Replacement by removing the engine, disconnect the cable at the gimbals and pull it out (. Had to use grease and torque everything to spec shaft replacement by removing the engine and replacing the gimbal,! Wrench in from the bell housing Freeze the bearing before you install it renown JavaScript. Wanted to address the swivel shaft replacement by removing the engine, disconnect the cable at the bottom of Bravo. Platforms, slide some may recall last season my mechanic wanted to address the shaft. Hose on all Mercruiser Bravo 1,2,3 1982 & up, Ninja Trader & 4... Way i have new bellows, trim cylinders/senders, gimbal ring go to #... # 23 for the best way i have new bellows kit includes new! 2-4C grease on the Boat, i was able to reach a wrench in from the water hose all... To address the swivel shaft replacement by removing the engine and replacing the entire transom assembly of. Hose on all Mercruiser Bravo transom assemblies must be installed by a dealer for warranty to be valid you! Below is a major PITA to do it through the side hole cuts zerk!

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bravo 3 bellows replacement